PREPRUFE® 300R/160R Plus & PREPRUFE® 300R/160R Plus LT Data Sheet

View Sustainability Certifications: 300R Plus, 160R Plus, 300R Plus LT, 160R Plus LT

Product Description

GCP PREPRUFE® 300R/160R Plus pre applied waterproofing membranes are unique composite sheets comprised of a thick HDPE film, pressure sensitive adhesive, and weather resistant protective coating. Designed with Advanced Bond Technology™ and dual adhesive ZipLap™ seams, PREPRUFE® 300R/160R Plus form a unique, integral bond to poured concrete. This integral bond is specifically designed to provide a robust barrier to water, moisture and gas and prevents both the ingress and lateral migration of water.

PREPRUFE® 300R/160R Plus are release liner free and designed for efficient, reliable installation. PREPRUFE® Plus ZipLap™ seams allow for an adhesive to adhesive bond at membrane sheet overlaps and deliver superior performance in harsh conditions without the need for specialized equipment, heat or power. 

Advantages

• The unique continuous adhesive bond to concrete poured against it prevents water migration and makes it unaffected by ground settlement beneath slabs.
• Designed with fully adhered adhesive to adhesive watertight ZipLap™ seams and easy to execute detailing. Provides a barrier to water, moisture and gas physically isolating the structure from the surrounding substrate. Easy roll/kick out installation reduces installation time and cost.
• Release liner free, expedites installation and reduces construction site waste. 
• Simple and quick to install requiring no priming or fillets.
• Can be applied to permanent formwork - allows maximum use of confined sites
• Can be trafficked immediately after application and ready for immediate placing of reinforcement Membrane is unaffected by wet jobsite conditions - cannot activate prematurely
• Inherently waterproof as supplied. Passive non-reactive waterproofing system does not require water activation Waterproofing is not reliant on confining pressures or hydration
• PREPRUFE® 300R/160R Plus unaffected by freeze/thaw, wet/dry cycling
• Chemical resistance – designed to help protect structure from salt or sulphate attack effective in most types of soils and waters,
• Gas resistance – PREPRUFE® 300R/160R Plus will restrict the ingress of Methane, Radon, Benzene, Toluene, Gasoline & other VOCs  Trichloroethylene & Tetrachloroethylene (TCE/PCE) into buildings from landfill and naturally occurring sources and satisfy the performance criteria for a gas-resistant membrane.
• Exposure time - PREPRUFE® Plus unique formulation allows protection from UV for up to 56 days in most climatic conditions. Where ambient temperatures will exceed more than 100°F(38°C) for more than 7 days, concrete should be placed within 42 days of installation. 

System Components:

Membrane

• PREPRUFE® 300R Plus/300R Plus LT— heavy-duty 46mil grade membrane designed for horizontal and vertical use. Designed for use below slabs and on rafts (i.e. mud slabs) and for vertical blind side applications. Designed to accept the placing of heavy reinforcement using conventional concrete spacers.
• PREPRUFE® 160R Plus/160R Plus LT — 32mil grade membrane designed for vertical use in blindside, zero property line applications against soil retention systems. 

Ancillary Components (refer to the most current Data Sheets for all system components available on gcpat.com)

• PREPRUFE® Tape – 4 in. wide tape for covering cut edges, roll ends, penetrations and detailing 
• PREPRUFE® CJ Tape – 8 in. wide tape for detailing, and may be used at construction joints for optional additional protection 
• BITUTHENE® Liquid Membrane - for sealing around penetrations, etc.
• ADCOR® - hydrophilic waterstop for joints in concrete walls and floors
• PREPRUFE® Tieback Covers - preformed cover for soil retention wall tieback heads
• DE NEEF® INJECTO® Tube groutable Waterstop for non-moving concrete construction joints and penetrations

Limitations of Use

• Approved uses only include those uses specifically detailed in this Product Data Sheet and other current Product Data Sheets that can be found at gcpat.com
• PREPRUFE® 300R/160R Plus Membranes are not intended for any other use. Contact GCP Technical Services where any other use is anticipated or intended.
• PREPRUFE® 300R/160R Plus Membranes are designed for in-service (throughout the building life) temperatures below 120°F(49°C). Preprufe membrane remain unaffected during concrete curing, even when temperature temporarily exceed 120F.
• PREPRUFE® 160R Plus/160R Plus LT membrane should not be used in horizontal applications.
• PREPRUFE® 300R/160R Plus Membranes should not be used with conventional two-sided formwork.
  (See PREPRUFE® Technical Letter # 13 Forming Systems For Use with PREPRUFE® Membranes)

Special Note: When this information is printed from the gcpat.com global website, a footer appearing on this document will restrict its applicability to the United States. Note that the information and references in this document are hereby expanded and apply to North, Central and South America.

Safety and Handling

Users must read and understand the product label and Safety Data Sheets (SDS’s) for each system component before use. All users should acquaint themselves with this information prior to working with the material. Carefully read detailed precaution statements on the product labels and SDS’s before use. The most current SDS’s can be obtained from the GCP web site at gcpat.com.

Storage

• Observe 1 year shelf life and use on a first in first out basis
• Store in dry conditions between 40°F (4.5°C)-90°F (32°C)
• Store off ground under tarps or otherwise protected from rain and ground moisture
• See PREPRUFE® Technical Letter #30 Shelf Life/Storage and Handling of GCP Waterproofing

Installation

Technical Support, Details and Technical Letters

The most up to date detail drawings and technical letters are available at gcpat.com. For complete application instructions, please refer to the current Literature on (www.gcpat.com). Documents in hardcopy as well as information found on websites other than www.gcpat.com may be out of date or in error. Before using this product it is important that information be confirmed by accessing www.gcpat.com and reviewing the most recent product information, including without limitation Product Data Sheets, Technical Bulletins, Detail Drawings and detailing recommendations. Please review all materials prior to installation of PREPRUFE® 300R/160R Plus.

Support is also available by full-time technically trained GCP field sales representatives and technical service personnel, backed by a central research and development technical services staff. For technical assistance with detailing and problem solving please contact your local representative. A GCP Representative locater is available at www.gcpat.com.

Temperature Requirements

• PREPRUFE® 160R Plus LT and PREPRUFE® 300R Plus LT membrane can be applied between temperature 25ºF to 95ºF. PREPRUFE® 300R Plus & PREPRUFE® 160R Plus membranes can be used for application above 65ºF.
• PREPRUFE® Tape LT and PREPRUFE® CJ Tape LT can be applied between temperature 25ºF to 95ºF. PREPRUFE® Tape HC and PREPRUFE® CJ Tape HC can be used for application above 50ºF. 

Substrate Preparation

All surfaces –It is essential to create a sound and solid substrate to eliminate movement during the concrete pour. Substrates must be regular and smooth with no gaps or voids greater than 0.5 in. (12 mm). Grout around all penetrations such as utility conduits, etc. for stability. 

Horizontal – The substrate must be free of loose aggregate and sharp protrusions. Avoid curved or rounded substrates. When installing over earth or crushed stone, ensure substrate is well compacted to avoid displacement of substrate due to traffic or concrete pour. The surface does not need to be dry, but standing water must be removed.

Vertical – Use concrete, plywood, insulation or other approved facing over sheet piling to provide support to the membrane. Board systems such as timber lagging must be close butted to provide support and not more than 0.5 in. (12 mm) out of alignment. HYDRODUCT® 220 drainage sheet can be used to bridge voids, gaps and out of alignment up to 2 in. (50mm) prior to PREPRUFE® 300R/160R Plus installation.

Membrane Application

PREPRUFE® 300R/160R Plus has a colored zip strips at the top and bottom of the seam area on the edge of the roll. Both zip strips cover an aggressive adhesive. Once the green zip strip on the top of the membrane and the blue zip strip on the bottom of the membrane are removed, a strong adhesive to adhesive bond is achieved in the overlap area. This PREPRUFE® ZipLap™ provides an enhanced sealing of the overlaps in harsh conditions combined with a fast and easy way of execution without specialized equipment, heat or power.

Horizontal substrates – (PREPRUFE® 300R Plus/ PREPRUFE® 300R Plus LT membrane only) – PREPRUFE® 300R Plus & PREPRUFE® 300R Plus LT membrane can be applied in horizontal applications to smooth prepared concrete, carton forms or well rolled and compacted earth or crushed stone substrate. Kick out or roll out the membrane HDPE film side to the substrate with the green zip strip facing towards the concrete pour. End laps should be staggered to avoid a build-up of layers. Leave green and blue zip strips on the membrane until overlap procedure is completed. When completed remove release liner. When installing over carton forms, contact your local GCP representative.

Accurately position succeeding sheets to overlap the previous sheet 3 in. (75 mm) along the marked selvedge with the blue zip strip on top of the green zip strip. Ensure the underside of the succeeding sheet is clean, dry and free from contamination before attempting to overlap. Peel back and remove both the green and blue zip strips in the overlap area to achieve an adhesive to adhesive bond at the overlap.

Ensure a continuous bond is achieved without creases and roll firmly with a heavy roller.

• PREPRUFE® 300R Plus/300R Plus LT membrane can be returned up the inside face of slab formwork. To attain a fully bonded system and to allow a tie in with BITUTHENE® self-adhered membrane or PROCOR® fluid-applied membrane to all vertical structural surfaces after removal of formwork. Ensure to cut the length of the membrane (terminate) to height of formwork less 2 inches. 
• Rebar Chairs: See PREPRUFE® Technical Letter #15 Rebar Chairs on PREPRUFE® Membranes.
• PREPRUFE® 160R Plus & 160R Plus LT membrane may not be used in horizontal applications.

Vertical substrates – PREPRUFE® 300R/160R Plus membranes can be applied vertically to permanent formwork or adjoining structures. Mechanically fasten the membrane vertically using fasteners appropriate for the substrate with the green zip strip facing towards the concrete pour. The membrane may be installed in any convenient length. Fastening can be made through the selvedge within 0.5 in. (50 mm) from the leading edge of the membrane using a small low profile head fastener so that the membrane lays flat and allows firmly rolled overlaps. Accurately position each succeeding sheet to overlap the previous sheet 3 in. (75 mm) along the marked selvedge with the blue zip strip on top of the green zip strip.

Ensure the underside of the succeeding sheet is clean, dry and free from contamination before attempting to overlap. Peel back and remove both the green and blue zip strips in the overlap area to achieve an adhesive to adhesive bond at the overlap. Roll firmly to ensure a watertight seal.

Note that PREPRUFE® 300R/160R Plus membranes should not be used with conventional two-sided formwork. (See PREPRUFE® Technical Letter # 13 Forming Systems For Use with PREPRUFE® Membranes)

Roll ends and cut edges – Overlap all roll ends and cut edges by a minimum 3 in. (75 mm) and ensure the area is clean and free from contamination, wiping with a damp cloth if necessary. Allow surface to dry and apply PREPRUFE® Tape centered over the lap edges and roll firmly. Immediately remove tinted plastic release liner from the tape.

Membrane Repair

Inspect the membrane before installation of reinforcement steel, formwork and final placement of concrete. The membrane can be easily cleaned by power washing if required. Repair damage by wiping the area with a damp cloth to ensure the area is clean and free from dust, and other contaminants and allow the membrane to dry. Repair small punctures and slices 0.5 in. (12 mm) or less by applying PREPRUFE® Tape centered over the damaged area. Repair punctures and holes larger than 0.5 in. (12mm) by applying a patch of PREPRUFE® Membrane. Extend the patch 6 in. (150 mm) beyond the damaged area. Seal all edges of the patch with PREPRUFE® Tape. Where exposed selvedge has lost adhesion or laps have not been sealed, ensure the area is clean and dry and cover with fresh PREPRUFE® Tape. Any areas of damaged adhesive should be covered with PREPRUFE® Tape. All PREPRUFE® Tape must be rolled firmly and the tinted release liner removed.

Slices or relief cuts can be butted or overlapped and repaired by applying PREPRUFE® Tape centered over the edge of the overlap or center of the butt joint. Where it is not possible to create a butt joint or overlap, repair with fresh membrane and PREPRUFE® Tape as detailed above.

Pouring of Concrete

Ensure the plastic release liner is removed from all PREPRUFE® Tapes.

Under most climatic conditions concrete should be poured within 56 days of membrane installation. Where ambient temperatures will exceed 100ºF (38°C) for more than a total of 7 days, concrete should be placed within 42 days of installation of the membrane. Concrete must be placed and compacted carefully to avoid damage to the membrane. Never use a sharp object to consolidate the concrete.

Removal of Formwork

A minimum concrete compressive strength of 3000 psi (20 N/mm²) is required prior to stripping formwork supporting PREPRUFE® 300R/160R Plus Membranes. Premature stripping may result in displacement of the membrane and/or spalling of the concrete. (see PREPRUFE® Technical Letter #17 Removal of Formwork Placed against PREPRUFE® 300R/160R Plus Membranes).

After removal of the formwork and prior to backfilling, all exposed PREPRUFE® 300R/160R Plus Membrane must be protected from damage with an approved protective course.

Supply

Physical Properties

_{Footnotes:
1.   Lateral water migration resistance is tested by casting concrete against membrane with a hole and subjecting the membrane to hydrostatic head pressure with water. The test measures the resistance of lateral water migration between the concrete and the membrane.    
2.   Hydrostatic head tests of PREPRUFE® Membranes are performed by casting concrete against the membrane with a lap.     
3.   Test is performed by casting concrete against the membrane with detail prepared per GCP standard details.
4.   Sample immersed under TCE, PCE, BTEX and acid & alkaline solution 
5.   The test is conducted 15 minutes after the lap is formed.
6.   Sample immersed  under TCE, PCE, BTEX and acid & alkaline solution 
7.   PREPRUFE® 300R Plus/LT meets LARR requirement}